Development of a Vacuum Blackbody Radiation Source with Large Aperture and Wide Temperature Range
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摘要: 真空黑体辐射源是红外遥感载荷地面实验室辐射定标的重要仪器。为满足红外遥感载荷向着大口径、宽温区范围、高定量化发展趋势,研制了300 mm口径、160~380 K温度范围、发射率为0.9975的大口径真空黑体辐射源。介绍了大口径宽温区真空黑体辐射源的工作原理及结构设计,开展了黑体的发射率计算和热学仿真模拟。测试了黑体在真空低温工况下160~380 K温度范围的底部温度均匀度和波动度,结果表明底部温度均匀度优于0.120 K,控温温度波动度优于0.031 K/30 min;基于控制环境辐射的发射率测量方法测量了黑体空腔发射率,并利用真空低背景红外亮温标准装置测量了黑体的光谱辐射亮温,在10 μm波长辐射亮温合成标准不确定度为0.04 K@160 K,0.099 K@280 K,0.095 K@380 K,0.122 K@380 K。大口径宽温区真空黑体辐射源能够满足红外遥感载荷地面实验室辐射定标需求,支撑我国红外遥感定量化水平的提升。Abstract: Vacuum blackbody radiation sources are crucial instruments for the radiometric calibration of infrared remote sensing payloads in ground laboratories. To meet the trend of infrared remote sensing payloads towards larger apertures, wider temperature ranges, and higher quantification, a vacuum blackbody radiation source with a 300 mm aperture, a temperature range of 160–380 K, and an emissivity of 0.9975 was developed. This paper introduces the working principle and structural design of the large aperture and wide temperature range vacuum blackbody radiation source. It includes the calculation of emissivity and thermal simulation of the blackbody. The uniformity and stability of the bottom temperature of the blackbody within the 160–380 K range under vacuum low-temperature conditions were tested. The results show that the bottom temperature uniformity is better than 0.120 K and the temperature control stability is better than 0.031 K/30 min. The blackbody cavity emissivity was measured using a method based on controlling environmental radiation, and the spectral radiance temperature was measured using a vacuum low-background infrared radiance temperature standard device. The combined standard uncertainties of the radiance temperature at 10 μm were 0.044 K@160 K, 0.099 K@280 K, 0.095 K@380 K, 0.122 K@380 K. The developed vacuum blackbody radiation source with a large aperture and wide temperature range can meet the radiometric calibration requirements of infrared remote sensing payloads in ground laboratories, supporting the enhancement of China's quantitative level of infrared remote sensing.
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表 1 真空黑体辐射源研究统计
Table 1. Research statistics on vacuum blackbodies
名称 尺寸 发射率 温度范围 VTBB100黑体 口径20 mm,
腔深250 mm优于0.9997 100~450 K VMTBB黑体 口径20 mm 优于0.9994 400~700 K IASI定标黑体 / 0.996 291~299 K 100~400 K真空黑体 口径30 mm,
腔深315 mm0.9998 100~400 K H500型真空黑体 口径92 mm 0.9965 180~493 K 大口径面源黑体 口径400 mm×
400 mm0.992 200~400 K 表 2 黑体各部件及材料列表
Table 2. List of blackbody parts and materials
黑体部件名称 所用材料 底部辐射体、侧壁辐射体 铝 隔热壳体、口部光阑 聚四氟乙烯 黑体支撑架 不锈钢 铜辫 铜 表 3 不同腔深的黑体发射率结果
Table 3. Emissivity results of blackbody with different cavity depths
内径及光阑尺寸 腔深/mm 黑体发射率 内径350 mm,
光阑300 mm300 0.9981 350 0.9985 400 0.9988 450 0.9990 500 0.9991 表 4 黑体辐射面温度均匀度仿真条件
Table 4. Simulation conditions for temperature uniformity of blackbody radiation surface
参数项 数值 黑体底部辐射面发射率 0.99 黑体侧壁辐射面发射率 0.96 多层发射率 0.15 环境温度 100 K 黑体温度 160~380 K 铜辫温度 150 K 3个加热分区 均匀功率加热 表 5 黑体温度均匀度
Table 5. The temperature uniformity of the blackbody
单位:K 控温点 底部温度均匀度 整体温度均匀度 160 0.011 0.079 200 0.017 0.098 240 0.014 0.060 280 0.021 0.107 320 0.024 0.175 380 0.041 0.341 表 6 黑体温度均匀度和波动度测试结果
Table 6. The temperature uniformity and stability test results of the blackbody
单位:K 控温点 波动度 底部温度均匀度 160 0.003 0.041 200 0.012 0.091 240 0.015 0.095 280 0.031 0.094 320 0.014 0.094 380 0.010 0.121 表 7 黑体在10 μm波长辐射亮温不确定度分析
Table 7. The uncertainty analysis of the radiance temperature at 10 μm
单位:K 不确定度分量 控温温度点 160 280 320 380 u11 0.014 0.004 0.004 0.004 u12 0.005 0.005 0.005 0.005 u13 0.005 0.005 0.005 0.005 u14 0.003 0.031 0.014 0.010 u15 0.041 0.094 0.094 0.121 u1 0.044 0.099 0.095 0.122 u2 0.001 0.003 0.004 0.006 u3 0.000 0.000 0.000 0.000 uc 0.044 0.099 0.095 0.122 -
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