在线磁粉探伤机磁化电流校准装置研制

    Development of Magnetizing Current Calibration Device for On-Line

    • 摘要: 磁粉探伤机广泛应用于制造加工业的产品检测中,是一种必不可少的无损检测设备,一般具有周向磁化电流和纵向磁化电流两组电流回路。磁化电流的精度是磁粉探伤机进行计量校准时重要的计量指标,是保证磁粉检测质量的主要参数,其准确度等级一般为5级或10级。通过分析磁粉探伤机磁化电流校准时存在的问题和现场校准需求,结合国内外大电流测量技术现状,提出一种基于分流器和霍尔传感器采样的在线磁粉探伤机磁化电流校准装置。通过优化分流器设计和采取合适的霍尔传感器,实现在线磁粉探伤机交直流周向磁化电流和纵向磁化电流校准。同时,可通过集成化设计实现磁化电流工作时间测量功能和基本误差、频率、波形等参数分析功能。最后,对研制的校准装置样机进行交直流周向磁化电流和纵向磁化电流校准试验验证,结果表明磁化电流准确度可达0.5级,完全满足校准规范要求,且其结构精简、校准便捷,有利于实现现场在线校准,可为磁粉探伤机无损探伤质量提升提供更多技术保障。

       

      Abstract: Magnetic particle flaw detectors are essential nondestructive testing equipment, widely used in the manufacturing industry, typically comprising two current circuits for circumferential and longitudinal magnetization. The accuracy of the magnetizing current is a critical measurement indicator during calibration, serving as a principal parameter ensuring the quality of magnetic particle detection. The standard accuracy grade is generally level 5 or 10. This study addresses the issues encountered during the calibration of the magnetizing current of such detectors and the need for on-site calibration. Considering the current status of high-current measurement technologies both domestically and internationally, we propose an on-line calibration device for magnetic particle flaw detectors based on shunt and Hall sensor sampling. Optimizing the shunt design and employing suitable Hall sensors allows for the calibration of AC/DC circumferential and longitudinal magnetizing currents. Integrated design enables the measurement of magnetizing current operation time, and analysis of basic error, frequency, waveform, and other parameters. We conducted AC/DC circumferential and longitudinal magnetizing current calibration tests on the prototype device, which demonstrated an accuracy level of 0.5, meeting calibration specification requirements. Its simple structure and convenient calibration facilitate on-site online calibration, thereby providing more technical support for enhancing nondestructive testing quality in magnetic particle flaw detectors.

       

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