转向架滚动振动试验台在线原位校准技术研究

    Research on Online In-Situ Calibration Techniques for Bogie Rolling Vibration Test Benches

    • 摘要: 作为重载电力机车的关键部件之一,转向架与重载电力机车的运行性能、安全性能关系密切。在转向架的设计与制造过程中,存在转向架滚动振动试验台等大型专用试验装置无法有效溯源、检测手段不足等问题,且试验过程中不可避免受到负载效应、机械波干扰、机车振动、轮毂畸变等对测量结果的影响。现有的转向架量值溯源方法采用离线校准,忽略了其实际安装位置、电磁干扰、环境扰动等因素的影响,校准数据难以适用。对重载电力机车转向架滚动振动试验台的基本结构和工作原理进行了分析,总结了能全面客观反映试验台计量特性的一系列技术指标。明确了试验台的校准项目和具体测试方法,选取了试验台最关键的性能指标转矩进行测量不确定度分析。最后选择由中车株机公司研制的3个试验台进行试验验证,证明探讨的试验台校准方法科学合理。

       

      Abstract: As one of the key components of heavy-duty electric locomotives, the bogie is closely related to the operational and safety performance of these locomotives. In the design and manufacturing process of bogies, there are problems such as ineffective traceability and insufficient detection methods in large-scale specialized testing devices, including bogie rolling vibration test benches. Moreover, during the testing process, the measurement results are inevitably affected by factors such as load effects, mechanical wave interference, locomotive vibration, and wheel hub distortion. The existing traceability methods for bogie values adopt offline calibration, ignoring the influence of factors such as actual installation position, electromagnetic interference, and environmental disturbance, making calibration data difficult to apply. This study analyzes the basic structure and working principle of the rolling vibration test bench for heavy-duty electric locomotive bogies and summarizes a series of technical indicators that can comprehensively and objectively reflect the measurement characteristics of the test bench. The calibration items and specific testing methods of the test bench are clarified, and the most critical performance indicator, torque, is selected for measurement uncertainty analysis. Finally, three test benches developed by CRRC Zhuzhou Machinery Co., Ltd. are selected for experimental verification, proving that the proposed calibration method for the test benches is scientific and reasonable.

       

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