全智能化压力表检定系统研究与实现

    Research and Implementation of a Fully Intelligent Pressure Gauge Calibration System

    • 摘要: 为提升压力表的检定效率并减少读数误差,研制了一套全智能化压力表检定系统,该系统由一体化AI识别模型、控制软件和检定装置组成,实现了压力表检定流程的全智能化、自动化。系统的识别模型是基于深度学习网络框架,融合YOLO检测模型、 Paddle OCR模型、文本分类器以及相邻角度读数算法组成的一体化AI模型,不仅可识别压力表图像中指针的读数信息,还可识别压力表的生产厂家、生产编号、精确度等级和单位等基本信息;控制软件基于多线程、异步通信的结构而设计,支持同时与检定装置的多个硬件通信,控制多个压力表同时检定,且支持检定图像和数据的保存,便于后期复核和追溯,还支持将检定结果同步至OA系统,自动化打印检定证书。通过实验验证,结果表明该系统能够准确可靠地同时检定1~6台压力表,相比于人工检定和其他自动化检定系统,该系统智能化程度更大、检定效率更高、读数误差更小,具有实际应用和推广意义。

       

      Abstract: To enhance the efficiency of pressure gauge calibration and reduce reading errors, a fully intelligent pressure gauge calibration system has been developed. The system consists of an integrated AI recognition model, control software, and calibration devices, achieving full automation and intelligence in the pressure gauge calibration process. The system's recognition model is based on a deep learning network framework, integrating the YOLO detection model, Paddle OCR model, text classifier, and adjacent angle reading algorithm. This model can not only identify the pointer readings from pressure gauge images but also capture essential information such as manufacturer, serial number, accuracy class, and units. The control software is designed with a multi-threaded and asynchronous communication structure, supporting communication with multiple hardware components of the calibration device and enabling the simultaneous calibration of multiple pressure gauges. It also allows for the storage of calibration images and data for review and traceability and supports the automatic synchronization of calibration results with the OA system, along with automatic certificate printing. Experimental validation demonstrates that the system can accurately and reliably calibrate 1–6 pressure gauges simultaneously. Compared with manual calibration and other automated systems, this system offers a higher degree of intelligence, greater efficiency, and reduced reading errors, with promising applications and promotion value.

       

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