基于线激光传感器的外螺纹参数在线测量系统

    A Method of Measuring External Thread Parameters Based on Two Linear Laser Sensors

    • 摘要: 针对外螺纹参数高精度快速测量的需求,提出一种基于对径双线激光传感器的测量方案。通过眼在手外(Eye To Hand)标定建立CCD相机与机械臂的空间转换矩阵,实现通过图像引导机械臂带动测量单元运动。通过控制机械臂的位姿及实时反馈的线激光数据,实现光面量规的标定。两线激光传感器采集螺纹轮廓数据,利用最小二乘法拟合大小径轮廓,迭代寻找螺纹中径线,计算得到外螺纹中径、大径、小径和螺距参数。通过分析本测量系统误差来源,计算得到螺纹中径测量扩展不确定度U = 6.3 μm。比对实验结果表明,该测量系统可实现外螺纹参数高精度、高速测量。

       

      Abstract: To better meet the demand for high-precision and rapid measurement of external thread parameters, a measurement scheme based on a pair of linear laser sensors is proposed. Through the Eye To Hand calibration to establish the spatial transform matrix between the color CCD camera and the robotic arm, the motion of the measurement unit driven by an image-guided robotic arm is achieved. The calibration of the plain plug gauge is realized by controlling the position of the robotic arm and the real-time feedback of the linear laser sensor’s data. The linear laser sensors collect the thread profile data, fit the major and minor diameter profiles with the least squares method, acquire the pitch diameter’s line with iterative method, and calculate the external parameters of major diameter, minor diameter, pitch diameter and pitch. After analyzation the source of errors from the measurement system, the expanded uncertainty of the measurement of pitch diameter is calculated to be U = 6.3 μm. The results of the comparative experiments demonstrate that this measurement system can realize the high-precision and high-speed measurement of external thread parameters.

       

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