基于激光位移传感器的线纹动态测量应用研究

    Application Study of Dynamic Measurement of Line Scale Based on Laser Displacement Sensor

    • 摘要: 针对采用影像法测量钢直尺存在测量点少、测量效率低的问题,研究了以激光位移传感器作为刻线瞄准装置的动态测量方法,建立了钢直尺动态测量装置。装置由激光位移传感器、标准长度发生器、信号处理系统等组成,采用高精度同步带传动直线模组控制激光位移传感器的水平方向位移,采用高精度光栅尺作为标准长度发生器。当激光位移传感器光束扫描钢直尺刻线时,信号处理系统输出采数脉冲,计算机同步采集光栅位移数据,通过自主开发的可视化测量及数据处理软件输出测量结果。经实验验证,该装置实现了0~1000 mm的钢直尺全刻线动态自动测量,测量2000条刻线仅需5~8 min,1000 mm量程测量重复性的标准差约为4 μm。

       

      Abstract: Aiming at the problems of few measurement points and low measurement efficiency in the measurement of steel rulers by image method, a dynamic measurement method using a laser displacement sensor as the scale line aiming device was studied, and a dynamic measurement device for steel rulers was established. The device consists of a laser displacement sensor, a standard length generator, a signal processing system, etc. A high-precision synchronous belt drive linear module is used to control the horizontal displacement of the laser displacement sensor. A high-precision grating ruler is used as the standard length generator. When the laser displacement sensor beam scans the scale lines of the steel ruler, the signal processing system outputs sampling pulses, and the computer synchronously collects grating displacement data. The measurement results are output through the self-developed visualization measurement and data processing software. Experimental verification shows that the device realizes the dynamic automatic measurement of the full scale lines of steel rulers in the range of (0~1000) mm. It only takes (5~8) min to measure 2000 scale lines, with a standard deviation of about 4 μm for the measurement repeatability in the 1000 mm range.

       

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