基于正交试验的颗粒物混匀箱结构优化及混合特性研究

    A Study on Mixing Characteristics of Particle Mixing Chamber

    • 摘要: 颗粒物混匀箱是一种能控制浓度并实现均匀混合的专用设备,该设备通过与颗粒物标准装置联用,实现对颗粒物质量浓度测量仪器的校准。因此,确保混匀箱内颗粒物浓度的均匀性和稳定性对计量校准至关重要。采用计算机流体力学模拟(CFD)与实验验证相结合的方法,识别出影响混匀箱颗粒物混合特性的三个因素(混匀箱稀释段高度、中间段高度、扩散段高度)并进行正交实验来优化参数。混匀箱在稀释段高度为50 mm、中间段高度为50 mm、扩散段高度为100 mm时,混合效果最佳。在此条件下,混匀性能可以满足大多数市场上PM10、PM2.5等环境空气颗粒物质量浓度测试仪及低浓度粉尘仪的校准需求。

       

      Abstract: The particulate mixing chamber is a specialized device designed to control concentration and achieve uniform mixing. This equipment, when used in conjunction with standard particulate devices, enables the calibration of instruments measuring particulate mass concentration. Therefore, ensuring the uniformity and stability of particulate concentration within the mixing chamber is crucial for metrological calibration. This study employs a combination of computational fluid dynamics (CFD) simulation and experimental validation to identify three factors affecting the mixing characteristics of the particulate mixing chamber: the height of the dilution section, the height of the middle section, and the height of the diffusion section. Orthogonal experiments were conducted to optimize these parameters. The optimal mixing effect was achieved with a dilution section height of 50 mm, a middle section height of 50 mm, and a diffusion section height of 100 mm. Under these conditions, the mixing performance meets the calibration requirements for most commercially available PM10, PM2.5, and other environmental air particulate mass concentration testing instruments, as well as low-concentration dust analyzers.

       

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