基于大长度比长装置的液位计校准研究

    Research on Liquid Level Gauges Calibration Based on Large-Length Measuring Device

    • 摘要: 在工业自动化领域,液位测量技术的精确性和可靠性对于过程控制和质量保证至关重要。鉴于现有校准方法在长距离和高精度测量中的局限性,基于中国计量科学研究院80m高精度大长度激光比长装置,开发了一种新型高精度校准系统。该系统提供的标准值在三路光束构成的三角形区域外的不确定度 U=\mathrmQ\left0.15\mathrm\mu \mathrmm,2\times 10^-7L\right (k=2)。校准测量范围为0~70m,分度值为0.1mm的反射式液位计的扩展不确定度为0.3mm。系统具有广泛的适用性,能够通过设计特定的工装夹具来满足浮力式液位计和高精度磁致伸缩位移传感器的校准需求。测量范围覆盖0~80m,且测量效率高,每个校准点的测量时间不超过15秒。定量分析了倾斜夹角对测量结果的影响,实验结果表明,倾斜1°时对测量结果的影响最高可达3mm。该新型校准系统显著提升了液位计的校准精度,具有广泛的工业应用前景。

       

      Abstract: In the field of industrial automation, the accuracy and reliability of level measurement technology are crucial for process control and quality assurance. In light of the limitations of existing calibration methods in long-distance and high-precision measurements, this study has developed a new type of high-precision calibration system based on the 80-meter high-precision large-length laser interferometer of the National Institute of Metrology of China. The system provides standard values with an uncertainty of U=\mathrmQ\left0.15\mathrm\mu \mathrmm, 2\times 10^-7L\right (k=2)outside the triangular area formed by the three light beams. The calibration measurement range is (0~70) m, and the expanded uncertainty of the reflective level gauge with a graduation value of 0.1mm is 0.3mm. The system has a wide applicability and can meet the calibration requirements of buoyancy level gauges and high-precision magnetostrictive displacement sensors by designing relevant tooling. The measurement range covers (0~80) m, and the measurement efficiency is high, with the measurement time for each calibration point not exceeding 15 seconds. The study also quantitatively analyzed the impact of the inclination angle on the measurement results, and the experimental results show that an inclination of 1° can have an impact of up to 3mm on the measurement results. This new calibration system significantly improves the calibration accuracy of level gauges and has a broad prospect for industrial applications.

       

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