标准环规热变形特性的仿真研究

    Simulation Study on Thermal Deformation Characteristics of Standard Ring Gauges

    • 摘要: 当环境温度高于标准温度时,标准环规的内孔会发生热变形,影响测量结果的准确性。为研究其热变形特性,通过三维建模,利用COMSOL仿真软件分析了标准环规在不同尺寸、约束条件下的热变形规律。在无约束状态下,研究了线性膨胀热公式在标准环规内孔直径热变形量计算中的适用性,并通过实验验证了理论的准确性。进一步研究发现,环规内孔直径的热变形量与约束位置密切相关,不同固定位置对热变形的结果有不同影响。在有约束状态下,局部约束时环规内孔直径的热变形量达到理论计算值的两倍,详细分析了底部固定、内环固定和外环固定等不同约束条件下的热变形特性,发现在有些情况下会出现非线性的趋势,此外,通过与ANSYS仿真软件的对比验证,进一步确认了有约束状态下环规热变形规律的准确性。这项研究不仅分析了标准环规的热变形量随尺寸变化的规律,还为标准环规的检定校准提供了参考。

       

      Abstract: When the ambient temperature is higher than the standard temperature, the inner hole of the standard ring gauge will undergo thermal deformation, which affects the accuracy of the measurement results. To study its thermal deformation characteristics, the thermal deformation law of the standard ring gauges under different sizes and constraint conditions is analyzed through 3D modeling and COMSOL simulation software. The applicability of the linear expansion heat formula in the calculation of thermal deformation of standard ring gauge inner hole diameter is studied in an unconstrained state, and the accuracy of the theory is verified through experiments. Further research has found that the thermal deformation of the inner diameter of the ring gauge is closely related to the constraint position, and different fixed positions have different effects on the results of thermal deformation. In a constrained state, the thermal deformation of the inner hole diameter of the ring gauge under local constraints reaches twice the theoretical calculation value. Then, the thermal deformation characteristics under different constraint conditions such as bottom fixation, inner ring fixation, and outer ring fixation are analyzed in detail. It is found that in some cases, non-linear trends may occur. In addition, the accuracy of the thermal deformation law of the ring gauge under constrained state is further confirmed through comparison with ANSYS simulation software. This study not only analyzes the variation of thermal deformation of standard ring gauges with size, but also provides reference for the calibration of standard ring gauges.

       

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